Jack,
I've been growing chestnuts from seed for 6 years. I've never had the mold issues you seem to have. I get the seed nuts. Put them in a pot of well water for a few hours. Dry them off with paper towels. Put 50 in a gallon ziploc with Miracle gro potting soil. Put a moist paper towel at the top of the bag and fold the top over. Place in the crisper of my fridge and let them be. 95%+ germination rate with no mold for 6 years. I keep it simple and don't over think it.
Are you cross contaminating them some how? Seems like you must be doing something that's causing mold.
Also as a side note. I wouldn't toss nuts with worm holes. Keep them separate but you can still get 70% germination with them.
I've come to the conclusion that 90% of the mold has to do with exposure at the source or improper handling. Like you I had zero issues with mold when I first started. I figured "this is easy, I'll try to make things better". So in the next year, instead of cold stratifying them and then planting them immediately, I decided to try to "time" things. I put them in cold storage with no added moisture for a bit. I then added the moist medium to and let them cold stratify. Rather than letting nature take its course like the first year, I removed them from cold stratification after 60 days and tried to force them to germinate by adding heat and moisture. That was a big mistake and the mold issues that year were likely caused by this improper handling.
Going back to my original method produced good mold free results again.
Then a couple years ago I had a startling revelation. I got nuts from Chestnut Ridge and Wayne was nice enough to send me some Chinese chestnuts as part of his project. I handled them all exactly the same (but separate). I had very little if any problem with the nuts from Chestnut Ridge but a huge mold problem with the nuts from Wayne. It was his first year. I asked him how he collected the nuts. He had picked them off the ground and put them in buckets.
Clearly, the nuts I got from Wayne had exposure to mold spores sitting on the ground for an unknown amount of time. Perhaps his climate was also conducive to mold. I understand mold can move quickly from nut to nut when they are sitting in a bucket for any significant period of time.
So, here were two batches of nuts from different collection sources, handled the exact same way, one had few mold issues and the other significant.
My conclusion at this point is that I can try to push things and cause mold issues, but if I do things right, the mold issues seem to be a function of how the nuts were collected and stored before I got them and what the conditions were at the time and place of collection.
When folks are just starting out, there are a lot of mistakes that can be made. Mold is just one of them. Probably the most frequent is improper watering. Either way, it is really hard to predict how many trees one will get from X number of nuts. This thread shows a pretty significant difference in germination rate from two fairly experienced growers based on the number of days of cold stratification:
http://www.habitat-talk.com/index.p...transferred-from-old-forums.5712/#post-111201
Thanks,
Jack